H2: Understanding Hot Pot Case Packers: Definition, Operation & Core Advantages
Hot pot case packers automate containerization of prepared ingredients, sauces, and utensils into shipping cartons. These systems precisely position items – from delicate vegetable trays to sealed broth containers – into cases using robotic arms or conveyor-guided mechanisms. Vacuum grippers or specialized tooling handle diverse shapes without damage. Integration with upstream filling stations and downstream case sealers creates a continuous flow.
Core advantages include:
– Labor Reduction: Replacing 2-3 manual packing stations
– Throughput Boost: Consistently packing 20-50 cases per minute
– Hygiene Compliance: Enclosed designs minimize human contact
– Damage Prevention: Gentle handling of fragile components
H2: Assessing Restaurant Automation Needs: Why Case Packers Drive Efficiency
Manual hot pot kit assembly faces scalability challenges:
– Inconsistent placement causing shipping damage
– Labor shortages delaying order fulfillment
– Seasonal demand spikes overwhelming staff
Case packers resolve these through:
– Standardized Presentation: Identical kit arrangement every cycle
– Demand Responsiveness: Scaling output via programmable speeds
– Space Optimization: Vertical integration reduces floor space vs manual lines
– Traceability: Optional vision systems log batch/lot data
H2: Selecting Optimal Equipment: Key Factors & Model Comparison
| Feature | Basic Model | Advanced Model |
|---|---|---|
| Speed | 15-25 cases/min | 30-50 cases/min |
| Item Flexibility | Fixed layouts | AI-guided item recognition |
| Changeover | Manual (15-20 min) | Tool-less (<5 min) |
| Integration | Stand-alone | ERP/MES connectivity |
| Hygiene Rating | IP55 | IP69K washdown |
Critical evaluation criteria:
– Product Matrix: Maximum item dimensions/weights per case
– Case Variability: Adjustability for different carton sizes
– Upstream Compatibility: Conveyor heights/speeds matching prep equipment
– Sanitation Needs: Stainless steel grades, drainage requirements
H2: Budget & Space Alignment: Cost Analysis & Facility Planning
Investment Considerations:
– Base Equipment: $85,000 – $220,000
– Installation: 15-25% of equipment cost
– ROI Period: Typically 14-22 months via labor savings
– Consumables: Gripper replacements, vacuum generators
Spatial Requirements:
– Footprint: 15ft x 8ft (min.) to 25ft x 12ft
– Clearance: 18-inch service access zones
– Utility Points: 480V 3-phase power, compressed air (80 PSI)
– Future Expansion: Allow 20% floor space buffer
Note: Request Yanmao’s Site Readiness Checklist for detailed facility audits.
[Packaging Profile: Standard Hot Pot Kit]
Case Size: 16″x12″x10″
Items/Case: 8
Pick Height: 150-300mm (adjustable)
Cycle Time: 2.8 sec/case
[DAILY VERIFICATION]
✓ Vacuum cup integrity (no cracks/deformation)
✓ Belt tension (15-20 N deflection force)
✓ Photoelectric alignment (beam registration test)
✓ Emergency stop functionality (full circuit test)
✓ Air filter condensate drainage